Prius inverter removal. Check for inverter pump turbulence using this video.

Prius inverter removal CHECK TERMINAL VOLTAGE 10. Discussion in 'Gen 2 Prius Care, Next step would be to remove the inverter and check passages in that if everything else is clear. Link to Onl Re: what's the inverter reservoir? ANSWER After reading the book, "The Prius That Shook The World", I know what the inverter cooler is. Operational scenario: I'd also try to avoid an inverter altogether if at all possible. The only thought I could think of is that there was an issue with the wires going into the inverter and there was a TSB for that where they taped them up to protect them from rubbing and failing. Go back to the bottom after you loosen the top pump screw. The repair is now complete. Thanks, #1 Fastfret7, Aug 22, 2019. Inverter With Converter: Removal / Installation” 2013 Prius V: Engine/Hybrid System – Hybrid/Battery Control System – “Hybrid / Battery Control: Inverter With Converter: Removal / Installation” 2014 Prius V: Engine/Hybrid System – Hybrid/Battery Control System – “Hybrid / Battery Control: Inverter With Converter: Removal Fact is my Prius had already been given the crappy software update. Remove and replace inverter “IPM” clear and reset hybrid system” Car how 01 Prius inverter removal. Tips would be great. In this video, I'll show you how to replace the inverter converter in a gen3 (Model years: 2010–2015)Toyota Prius. I got that one 1 piece Denso radiator 221-9302 that is suppose to have the inverter/engine sections. And because other less expensive problems in the hybrid system can mistakenly point to a bad inverter, it's possible the problem isn't the inverter at all and yet again the This is a general guide for installing a DC-to-AC power inverter in a 2011 Gen III Prius. Allowing the car to cool temporarily restored those functions until I could get the pump replaced. Discussion in 'Gen 2 Prius Care, Maintenance and Troubleshooting' started by JasonATX, Mar 18, 2019. Prices ranging from $175 - $275. I'm wondering if this is true and if I could keep my prius and have some other shop do an inverter 2004 Prius Inverter/Converter likely cause for 12V Aux battery not charging? Jump to Latest The Toyota Removal Procedure DOES call for disconnecting the negative cable from the 12V battery before removing the Service Plug Grip, so I had missed that step. The inverter replacement doesnt look too hard. It is true that 2004 to certain 2007 model year Prius are eligible for an inverter coolant pump replacement under the limited service campaign currently in effect. Remove them and connect > Gen 2 (2004-2009) Toyota Prius Forums > Gen 2 Prius Main Forum > Generation 1 Prius Discussion > How do you remove the hoses from the inverter coolant pump? Discussion in ' Generation 1 Prius Discussion ' started by kfl407 , Jun 28, 2013 . It is pretty easy to change the 2G inverter/transaxle coolant and get air out of the loop. REMOVE INVERTER COVER (a) Using a T30 "torx" socket, remove the screw. gl/DTS9wQChannel Page Linkhttps://goo P0A78-282 DRIVE MOTOR "A" INVERTER PERFORMANCE P3004-132 HIGH VOLTAGE POWER RESOURCE Easy Ad Removal Want to get rid of these ads? Sign up for a PriusChat account above! Founded in 2003, PriusChat has been the go-to spot for Prius, hybrid, and EV discussion for over 10 years. 2 MB Views: 0. 2010 Toyota Prius Repair Manual After removing the service plug grip, do not turn the power switch on (READY), unless instructed by the repair manual because this may cause a malfunction. For reference, I'm almost at 50k miles (I don't drive much). Sonic_TH Active Member The inverter has B+ wire permanently mounted that just reaches the battery B+ connector/post. $250 to determine the problem. 2013 Prius three, 149,700 miles, regular maintenance done, first issue I’ve had with the car (besides bad brakes). The Prius HEV obviously does not have a charge plug, but does it have a HV charger? Does your '23 Prius HEV have a 1500W 120V AC outlet and do you know if it is an option on the HEV? DIY: How to Exchange the Inverter Coolant On Your 3rd Gen Prius » Balancing Act about 1/2 way through the inverter tutorial there are links for the engine coolant, transmission fluid and PCV valve tutorials. So I got the dreaded triangle of death and check engine light on my 2005 Prius. The inverter is located in the engine compartment and is the Model Year Start: 2016 Model: Prius Prod Date Range: [11/2015 - 12/2018] Title: 2ZR-FXE (EMISSION CONTROL): EGR COOLER: REMOVAL; 2016 - 2018 MY Prius [11/2015 - 12/2018] REMOVAL CAUTION / NOTICE / HINT The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are Hello, I know there are lots of posts regarding inverter cooling pump failure but I haven't seen a response to any that might help advise me. Was driving uphill on the highway when my car lost almost all power, threw a bunch of dash lights at me and gave me the "check hybrid system" warning. With your foot OFF the brake, press the power button 2 times. Russell Wright said. 6. and located on top of the bracket for the inverter coolant pump. However, I needed to remove the cover anyways as there was no inverter plug shortcut. It's the big orange plug I think My 2010 Toyota Prius has 175000 mileages on it and went into safe mode March 17, 2020 four emergency lights showed up on the dash; drove to an auto parts store, put on an OBD2 device, got codes P0A7A Generator Inverter Note: This video has been updated and shortened. I suggest that you 1) listen to the inverter coolant pump before you begin work, so that you can hear what it sounds like, 2) look My 2005 Prius (120,000 miles) has four warning lights that have come on: red triangle, yellow triangle, problem!, and a small red battery. Under electrical is converter/inverter (hybrid). Joined: Jul 27, 2015 3 0 0 There are four main safety precautions: disconnect the 12V battery first, remove the orange traction interlock switch on the traction battery case, measure the voltage 2. An air pocket can cause problems because the inverter fluiid is not flowing properly. Is your Prius having an inverter issue? Well, we have a video just for you!In today's video, RPM Jantan, Peter Davis brings his Version 3 Toyota Prius to the I have looked around to no avail for some DIY inverter removal and replace info and have found nothing of value. Hello, It appears that the inverter needs replaced in my 01 Prius. 1 engine under cover 4. We need to replace 4 resistors on the top side of the board, these are R629, R627, R625, R623, currently 120k ohm, these will My Gen 4 Prius inverter coolant and engine coolant are mixed in the radiator. Jimmy the clamps back on with the pliers. Glad it helped, Dean. is just crazy. Is this normal? #14 dy/dx, Aug 2, 2020. TO REPAIR THE INVERTER, CLICK ON THE RELEVANT LINK BELOW: 2014 Prius V: Intelligent Power Module Transistor Removal 2015 Prius V: Intelligent Power Module Transistor Removal 2016 Prius V: Intelligent Power Module Transistor Removal Techstream active test to command the inverter pump on for testing in later systems. I checked Rockauto but it dosent look After removing inverter mounting bolts and blocking up the inverter (to the rear) You need to remove the one bolt facing up from above and the hose that goes to the pump outlet (Port facing straight up - or axially). Page 1 of 2 1 2 Next > mjfreder Junior Member. 2008 Toyota Prius inverter cover removal instructions. All you need is a socket set (I believe 10mm is the only one I had to use, plus an extension) and some pliers to undo the hose clamps. Check for inverter pump turbulence using this video. The charging test required a short drive that I thought should not overheat the inverter despite the pump failure. Lastly, if your Prius stalls while driving, but letting it cool down allows the car to drive again, the inverter may be overheating. Disconnect connector A59 from the inverter with converter assembly. Nutz About Bolts Prius Maintenance Videos | PriusChat Note also, for next time: 1. 1) Undercover removal I spent over an hour trying to remove the large engine undercover. It is just toward the front of the vehicle underneath near Then make the Prius IG-OFF. The dealer wants $850 to swap it After any coolant-related work, ensure the cooling system is properly bled to remove air pockets. The inverter-side plug uses an almost unique color scheme, but the wiring Now you can remove the hoses to the inverter cooling system. takes 5 seconds to do. Joined: Mar 7, 2010 3,326 1,513 38 Location: Santa Fe, NM Consult techinfo. The Gen 2 Prius' inverter shares the coolant with the engine) but I think someone more technical can answer that. A correct assumption on your part. 7 hybrid battery upper carrier bracket. Forums. bisco cookie crumbler. So your experience is unusual. After that it should be 3 bolts, 2 hoses and a pretty straight forward replacement. has nothing to do with cabin heat. In this video, young mechanic Aiman will show you how to re-install the 3-prong high voltage inverter orange cable and wire connectors as well as how to re-i one major Prius peculiarity. The second dealership said I need a complete wire harness replacement ($3700+). The Prius hates that B+ sag and see its as a major issue and throws every CEL it has including breaking & drive ability issues. Everything Toyota Prius! Currently private to support the proposed changes to third party apps. > Gen 2 (2004-2009) Toyota Prius Forums > Gen 2 Prius Care, Maintenance and Troubleshooting > My brake actuator replacement. Maybe I could have edited it better. (c) Install the inverter cover with the 9 bolts to the inverter with converter Ok here is the short story,, I bought a 2006 prius with 155,000 miles on it. 1 post • Page 1 of 1. If you do choose Prius > Gen 3 Prius Care, Maintenance & Troubleshooting > Just read about the inverter recall! Discussion in ' Gen 3 Prius Care, Maintenance & Troubleshooting ' started by nudriver , Feb 20, 2018 . If it was that easy slapping on a 3KW inverter then everyone will do it. Tags: 2017 prius electric water pump; 2017 Prius New 19. That means the Hybrid battery is charged and the relays are closing correctly but the Inverter is not turning on. 3 KB Views: 0 #9 Mendel Leisk, Feb 12, 2019. 2. disconnect all electrical connections to inverter and lift out of the way. > Gen 2 (2004-2009) Toyota Prius Forums > Gen 2 Prius Care, Maintenance and Troubleshooting > Did I screw up the inverter bleeding? Discussion in ' Gen 2 Prius Care, Maintenance and Troubleshooting ' started by newtothisprius , Jan 25, 2023 . If I remove the engine coolant, inverter coolant goes down, if I add coolant in the inverter reservoir, it shows up also in the engine coolant reservoir. At Ace, we offer different Used and New Inverter Options for Hybrids, which can save you a great deal on replacement costs from the Dealer! A Toyota Master Diagnostic Technician shows you how to replace your Toyota hybrid inverter and engine coolant without any expensive special tools. 2004 prius inverter coolant tank leak. To remove the throttle body, say to clean intake manifold, there is no need to disconnect it's coolant lines. REMOVE REAR NO. CAUTION: Wear insulating gloves. Lift the B+ cover to see the bold it will connect to during an emergency. There isn't any documentation on it and I don't remember doing this. My question is, is that I got a phone call from the service manager that stated that my inverter pump has seized and needs replacement to the tune of about $600 more in > Gen 2 (2004-2009) Toyota Prius Forums > Gen 2 Prius Care, Maintenance and Troubleshooting > Blocked Inverter Coolant Flow. > Gen 2 (2004-2009) Toyota Prius Forums > Gen 2 Prius Technical Discussion > P0A94 code. Discussion in 'Gen 2 Prius Main Forum' started by dorman68, May 26, 2009. June 24, 2019 at 3:08 pm. I've had the pump fail before and there were very obvious signs, such as loss of power steering and braking. Measure the resistance according to the value(s) in the table below. With no cooling. x Cover the hole where the cable was connected with tape or equivalent (non-residue type) to prevent entry of foreign matter. I read that Hyundai also uses part of the HV charger as an inverter to provide an 1800W 120V AC outlet on their Ioniq 5 and related EVs. They repaired it and replace the IPM. Plan to spend two or three hours working on it, the first time you do this. The woman selling it said the Toyota dealership told her the inverter was bad and had to be replace so she sold the car. This is part of the Mass-EV electric car project from Turbo Electric Ltdwww. Since the ICE coolant runs around 190 degrees F, which is way too hot for the inverter, the inverter and ICE never share a cooling system. VERIFY THAT VOLTAGE OF INVERTER WITH CONVERTER IS 0 V 2006 PRIUS Repair Manual - 2006 PRIUS Electrical Wiring Diagram. They are listing around here for 150 to 250. The transaxle replacement requires removal of the engine and transaxle, hence it requires substantial labor content which goes beyond most DIYers. Now attach the two bolts on the new valve and reattach the three hoses and the power connector. Posted via the PriusChat mobile app Easy Ad Removal Want to get rid of these ads? Sign up for a PriusChat account That will remove all dtc's and essentialy reboot all start up ecm's. I brought my Prius in yesterday for 120,000 mile service and wanted major service done on it including inverter and transmission fluid replacement as well as a tuneup etc. Inverter Pump Replacement . com for repair manual info regarding how to remove and replace the traction battery. PriusChat is the one of the largest privately-owned Well I stopped on the wayhome and got a Haynes Prius manual. Easy Ad Removal Want to get rid of these ads? Sign up for a PriusChat account above! PriusChat > Gen 2 3. T Unlike the Prius, there is no other 'plug' in the vicinity, so you are less likely to mix them up. We only move the inverter back to use a long extension socket with a 10mm, Move/push it 2 inches back toward the coolant tank. Unplug the power cord and reverse the operation with the new pump. Then remove the bolt that secures the I do the job in less than an hour, unbolt the front inverter mounts and stick a piece of 2x4 under the front most mount to lift the inverter out of the way. Ted Ritter. You simply have to clamp the two hoses and remove them from the pump. RathlinPhil likes this. I have read many posts on the subject but the question that I have is what is the best and cheapest solution. REMOVE CHILD _ MG1 INV TEMP HI -- generator inverter rose above 111C (232F) _ CONVERTER HEAT -- boost converter temp rose above 111C (232F) _ COOLANT HEAT -- inverter coolant forecast temp above 65C (149F). The purpose of those relays is to open the high voltage circuit when the Prius is IG-OFF. com and search for your year prius. Since you can get very good 12V power supplies for your car for charging a MacBook (they are 85W), why not keep it simple and use one of those. Prius 2006 and 2008 (gen 2?) inverter removal - UPullIt trip. The Prius's 12V system is only safely capable It is rare for the inverter to fail without some external cause, such as reversing battery polarity when jumpstarting the vehicle, or the inverter coolant pump failing which causes inverter overheating. REMOVE INVERTER TERMINAL COVER 9. Car was towed and had inverter changed the following day. INSTALL INVERTER TERMINAL COVER 11. Please view: https://youtu. I now removed both the positive and negative cables from the 12V battery, waited about - Remove two bolts on the top of the radiator assembly (one on each end) to remove the top plastic cover. Eric H New Member. Prius v inverter failure on Memorial Day, May 30, 2016. After your dealership marks it up, it may be 4 to 5 hundred or more. Here are the steps as well as I can list. pdf Author: Mendel Leisk Created Date: The Toyota Prius Gen3 Board is an open source project to repurpose 2010-2015 Toyota Prius inverters for DIY EV use. Physically diagnosing the HV battery will confirm. Most stem from the engine using oil rather than inverter failures (but there has been one or two cases of the 3rd Gen Prius' inverter failing) 2. drain coolant (for inverter) 5. Basically looking for anyone's step-by-step or guide to replacing the inverter. To remove the inverter radiator, with pliers, compress the hose clamp on the Inverter water pump would be a 3 difficulty level. Founded in 2003, PriusChat has been the go-to spot for Prius, hybrid, and EV discussion for over 10 years. Videos to remove the inverter are available on YouTube so wish removal of an inverter in a 2010 Prius, make sure to remove safety plug and allow more than 4 hours, for voltage to dissipate . Tags: It's really is a simple job, it doesn't require anything other than the removal of 1 headlight to get to the pump. Most want a 5 unit minimum order. The OEM cost for the pump is $130 with aftermarket units at about $40. The first dealership said I needed a new inverter/converter ($4800+). youtube. Can I safely buy a used inverter converter from eBay and insist that the dealer’s service department use it, even though they’ll probably say it’s a bad idea? I see used The inverter cooling water pump is extremely easy to test. Reportedly, in 2014, the first recall covered 800,000 Prius Hybrids vehicles in the United States, from model years 2010-2014, for inverter transistors that would abruptly shut down cars while I brought my 2013 Prius in today for bi-annual tire rotation and inspection + the annual oil change. - Remove the front half of the cover over the left side of the engine. Ok file this under stupid questions. etc. 2010 Toyota Prius MG2 Wiring Diagram this is a short, about 2 foot long stock wiring harness that connects the black plug to MG2 resolver on the butt of the transmission and the other end runs to the small square plug of the larger rectangular Inverter connector, this MG2 black plug does not have temp sensor wires in it, for that it uses a separate two wire little black The Naked Inverter running a 25 watt light bulb—about the most it can run when supplied by my 0. 6 *Warranty claim MUST be submitted with the correct 10-digit OFP. NOTE: My inverter 10mm hex bolt was very rusty and difficult to fit a tool in. Hobbit was accessing the top plug (which I did not know of) for the Also, inverters tend to fail because the inverter cooling pump is bad and there is a recall for the inverter cooling pump for certain Prius, so if that's broke, depending on your VIN number Toyota has to fix that for free. The system. turbo-electric. If I set the supply for 250 volts (within the range of a Prius and within what the inverter can accept), Prius V inverter can be used. com/channel/UCC3AE_32n7sGdd-wM4f2I0Q/joinRemoving inverter in toyota Prius the fastest and easies 2010 Toyota Prius Repair Manual 18. I took a 07 Prius. Joined: May 9, 2008 1,004 196 0 Founded in 2003, PriusChat has been the go-to spot for Prius, hybrid, and EV discussion for over 10 years. My advice is be prepared with a short tube to redirect the coolant. I think $120 all in for everything. The inverter is powered by the car’s traction battery. I took it to the nearest Toyota dealer. So the new inverter water pump arrived today. Great. The inverter pump itself is held on by three bolts. Choose the correct OFP for the vehicle being repaired Inverter With Converter: Removal / Installation” A. I don't even want to know how much this thing is to replace. DISCONNECT NO. TL;DR - I think my 2007 Prius is overheating because the inverter pump has failed. Disconnect negative lead of battery. I'd top it up and monitor, with Toyota Super Long Life Coolant. Be sure to disconnect the HV battery and the auxilliary battery before tackling this job! Look's like used Prius Inverters are prolifically auctioned on eBay. If doing EGR cooler cleaning, you do need to disconnect 2010 toyota prius repair manual removal 1. B This one is totally possible. I bought the car replaced the inverter and the inverter water pump. It took me roughly 5 years of ownership and 32K miles for engine coolant to get down to low mark. It’s not brain surgery. Joined: Mar 29, 2010 4 0 0 Easy Ad Removal Want to get rid of these ads? Sign up for a PriusChat account above! PriusChat > Gen 2 Hey all, I'm new to this and just in need of some quick info that I can't seem to find elsewhere. (Classic is much harder. Joined: Apr 30, 2008 4 1 0 Location: Pa Vehicle: 2004 Prius. Use this. Honestly, if you can do an oil change, you can probably replace the inverter pump. seilerts Battery Curmudgeon. If you really want to keep that 2004 (which is 10 years old and probably has a lot of miles), then I would find an independent Prius repair shop that would install a used inverter (less than $300 from ebay) for a small fraction of the dealer's cost. Last edited by a moderator: Sep 17, 2023. > Gen 2 (2004-2009) Toyota Prius Forums > Gen 2 Prius Care, Maintenance and Troubleshooting > P1121 - Coolant Control Valve Replacement (with pics) The inverter blocks removal from above. After 7 days without power and using a gasoline generator, the idea of using my Prius for power has risen again. You may be ok trying to solo it, you may not i'd stay on the safe side and get help. 5. > Gen 2 (2004-2009) Toyota Prius Forums > Gen 2 Prius Care, Maintenance and Troubleshooting > 2007 DC/DC Inverter/Converter replacement. The washer is a soft aluminum crush washer meant to conform to the surfaces. Car was running fine, stopped at a restaurant, came out, no ready, inverter done. Bernie Pawlik, Pawlik Automotive Vancouver, BChttp://pawlikautomotive. pdf File size: 1. It turns out that the inverter water pump had failed, and the inverter was overheating: We remove 3 inverter hold down screws to make room to reach the 3rd top pump screw with a socket. Followed your instructions this morning to replace my 02 Prius inverter with a salvaged one. The name of the post is replacing-the-inverter-assembly-on-a-2002-1st-gen-prius. It's easier to remove the left headlight but that requires lowering the bumper cover and getting to a couple fasteners hidden behind the fender liner. If the junk yard would have just taken one more minute to unbolt the inverter cover to remove the cables it would have saved me hours of frustrating work. Clear ANY DTCs and confirm the condition is no longer present. PriusChat is the one of the largest privately Go to car-part. Joined: May 23, 2007 59 1 0 Location: Akron, Ohio Vehicle: 2009 Prius Model: II. AM2 fuse is good. 32-pin Prius Inverter Pin mapping. Toyota Master Tech, ASE Certified. First, the rear mat, cover, and cargo tray had to be removed along with the side cover that goes over the battery area. Snap and screw the bumper back on (a) Remove the 9 bolts and inverter terminal cover. There are videos online for both of these repairs. *Improperly jumping the 12v battery (putting jumper cables on backwards) can damage the inverter and cause P0A08 and P0A09. 4. 08/Gen II Prius - inverter and inverter pump relationship. It really isn't that difficult to get the air out of the system, when doing a 2G inverter coolant drain and refill process. In this video we remove and replace the inverter coolant pump from a 2002 first generation prius. the removal is the base for s Toyota Prius Gen2 Inverter Controller - Details on the newer OpenInverter controller board and kits to repurpose the Gen 2 Prius inverter. I have found many inverter/converters on the net from China. I'm looking to setup a power supply in a gen 4 prius. Had the software update back in August 2015. Remove through headlight opening. Inverter removal and install. c. My mom and sister brought my Prius back up to me today. The inverter cooling system is completely separate its designed to cool the inverter and the trans. - Then removed four bolts to remove the inverter cooler (referred to the shop manual). REMOVE TONNEAU COVER ASSEMBLY (w/ Tonneau Cover) 12. What is the trick? Thank you for any help you can provide. I have this 2000W pure sine wave inverter, but all the guides I've found are for gen 3 or earlier that have the auxiliary battery in the back. So I recently had recall j0v done on my car because I was experiencing the inverter failure. I just did it for a friend last week. This puts the car in Ig-On mode. Jack up car and remove right front wheel. Discussion in 'Gen 2 Prius Care, But can I remove this inverter pump, replace it with the new one, and then do that? #9 newtothisprius, Jan 19, 2023. Discussion in 'Gen 2 Prius Care, Maintenance and Troubleshooting' started by Jennifer M. (b) Remove the 12 bolts and inverter cover. NOTICE: x Insulate the removed terminals with insulating tape. I have no idea what "forecast temperature" is, but it looks like the inverter's coolant loop is expected to stay on the cool side. I need to do the 100K mile coolant change in my inverter and was thinking of changing the pump proactively on Small plastic tubing (for bleeding the inverter coolant system) 6mm hexagon wrench (for bleeding the internal combustion engine (ICE) system) Large syringe, turkey baster, or other suction-type device to remove leftover coolant from And other good news is that the one thing that the stealership did tell you that's true is being surprised to see a failed inverter on a newer Prius, it's very rare. Topics concerning the Toyota and Lexus inverter drop in boards. (I did find the info for and will be replacing the inverter pump since now I am aware of the hacky job done on the front end repair and since ill have BECOME A MEMBER TODAY! Join this channelhttps://www. The car is 2 hours away at a shop that can't fix it. com My DC/DC inverter failed in my 2007. Tightening torque is 29 ft. If the car will become READY then the inverter is OK. It's the inverter coolant pump. Just need some simple tools. Search Forums; If so does anyone have "2011 Prius: Intelligent Power Module Transistor Removal" TIPS document that I can show the dealer the coolant needed to be drained and refilled. Two facing front on the driver side, and two facing side-ways on the passenger side. remove inverter with converter assembly hint: . He therefore told me our b. 2006 prius inverter pump is not getting 12v when in ready mode. 2 amp bench power supply. Bolt on new pump. The inverter pump at the dealer is around $120ish. It’s an impressive piece of kit: two 3-phase inverters plus a DC buck/boost in a compact, water-cooled 34 x 21 x 19cm, 10kg package. If the problem is the ampacity of the factory inverter is too low, then simply increase product quality to handle the surges. Topped off both and they haven't budged since. Joined: May 11, 2005 110,540 Use a 24 mm (or 15/16") socket to remove the drain plug. One guy had a time lapse video of doing that recently here, but I'd try to avoid it. (b) Remove the 5 bolts and inverter tray bracket. #2 RW5207, Sep 18, 2011. . This local mechanic (who is extremely reputable) told me that you don't need to think about replacing the coolant in a Prius until at least 120,000 miles. 3 KB Views: 0 #7 Mendel Leisk, Apr 11, 2021. Fig. And that's sooner or later at the end of the Inverter substitute battery charge that 12 volt line will sag due to various super current draws it see's. With over 70,000 miles on the odometer, we were actually hoping for a hybrid system-related problem, as the regular warranty had expired. Unbolt the three bolts. 2010 - 2015 Toyota Prius Inverter Ace Hybrid Tech is Southern California's Best Choice, for Servicing your Hybrid Vehicle, and for replacing your Toyota Prius Inverter. Discussion in 'Generation 1 Prius Discussion' started by mjfreder, Apr 2, 2010. 0 Prius V 1. These steps are needed to test MG1 and MG2. Find a youtube guide on bleeding Look under the black plastic that the inverter is sitting on, remove the sound deadener and notice the screws will be easier to access in certain areas. Discussion in 'Generation 1 Prius Discussion' started by Joekingiam, Jan 25, 2011. Discussion in 'Gen 4 Prius Main Forum' started by 2017 Prius, Mar 23, 2020. Watch for temperature overheat. You can do this alone, but it does help to have someone hold the inverter while you mess with the transmission mount. I need 10k watts of power. be/YZK3XF7c_Ck Sorry that this is so long. When adding coolant, To avoid the danger of being burned 2008 Prius Inverter pump . At this time, I put my battery on a slow trickle charge. So I get the triangle of death, car shuts down, and throws the A093 code indicating pump failure. com (604) 327-7112Most popular uploadhttps://goo. 2 FLOOR BOARD (for Separate Type) 4. A 2020 with 18K miles having engine coolant down to low mark seems a little premature. The video shows the drain at :28 seconds into the video and shows the draining of the inverter coolant at :53 seconds. DonutRobot Junior Member. Hello everyone. The inverter is the thing that converts the direct current output from the battery to alternating current used by the motor. As for parts price, Aisin makes the OEM water pump, around $44. Grease for the Highlander IPM replacement will result in inverter failure if used. You guys are awesome thank you for the replies, my car had front end damage and a shady repair person pulled it all out but a lot of the damage remains, the inverter was pushed into the pinch weld on the firewall and lost a golf ball sized chunk out of the rear of it and has been open to water and the weather for an unknown amount of time and yes I put 5k volts Inverter With Converter: Removal / Installation” 2012 Prius: Engine/Hybrid System – Hybrid/Battery Control System – “Hybrid / Battery Control: Inverter With Converter: Removal / Installation” 2013 Prius: Engine/Hybrid System – Hybrid/Battery Control System – “Hybrid / Battery Control: Inverter With Converter: Removal got quoted $4k to fix and went the route you’re talking about here, bought a couple used inverters off eBay and both were damaged too. Airlocks can disrupt coolant flow and cooling efficiency. (a) Remove the 4 bolts, and disconnect the No. Remove the hose clamps you put on to keep the coolant from spilling. I'll use it mostly for a work laptop, personal laptop, cellular router, and some cooking appliances - instant pot (small, 700w) and/or small microwave. I have a 2011 Prius base with 120k miles. I am posting on behalf of my sister inlaw, she own's a 2004 Prius with 155,000 miles on the odometer. You can just lift the throttle body out of the way, say tie it to the inverter housing. x Collect the drained coolant and measure its volume to establish a benchmark. PriusChat is the one of the largest privately Engine bay: right side - inverter coolant, left side - ICE coolant Remove the belly pan with all its bolts and plastic rivets This is how the inverter coolant drain will look like, we will do that first: Inverter coolant capacity is approximately 2010 Toyota Prius Repair Manual REPLACEMENT 1. dorman68 Junior Member. Earlier this year I needed to replace the inverter on my 2010 model Prius, and I found an used Inverter from a 2012 - 2018 model Auris with a part number of G9200-47190 is compatible with the model year 2010-2015 Prius (part number G9200-47140). The Toyota manual also asks you to remove the Air Conditioner inverter connector. REMOVE REAR DECK FLOOR BOX REMOVE INVERTER TRAY BRACKET (a) Separate the 2 clamps. (c) Using a megohmmeter set to 500 V, measure the insulation resistance If it leaks then tighten the hose clamps some more. REMOVE REAR SEAT CUSHION ASSEMBLY 2010 Toyota Prius Repair Manual (b) Remove the bolt and No. Inverter Replacement. Inverters are not batteries, they are fancy pieces of power electronics under the hood. This is a multi billion dollar company that can’t get their crap together. Joekingiam Junior Member. Inverter Leak Inspection. Installing an Inverter in a Prius. You can change the inverter pump without removing the headlight if you lift the inverter out of the way and use a 1/4 inch drive 10mm swivel/wobbly socketit's a bit of a PITA but it is do-able. Just got finished pulling my engine from my 2012 Prius 2. NolesFan78 Junior Member > Gen 2 (2004-2009) Toyota Prius Forums > Gen 2 Prius Care, Maintenance and Troubleshooting > Making loud noise from inverter area. Thats horrible news. Also, it's seemingly heavy. 1 and provides 120V AC which can power refrigerators, freezers, microwave ovens, lights and other household equipment as long as the inverter total capacity is not exc. i bet its just sitting there not moving when the car is in ready. Refill the coolant per the procedures in any of the Sorry for jumping on this thread but I actually got the recall done about 6 months ago and my inverter failed a few days ago, been looking at replacement part but alot of different part codes for the same part, going to ring Toyota tomorrow, doubt il get anywhere but if I can atleast find out which inverter part codes are suitable for a 2014 Prius plus il he happy 2001 Prius inverter replacement. I found a web site with at least partial removal of the inverter with good photo's. Prius's hybrid system tests showed that all the battery cells were balanced and within voltage range and the system charged perfectly. 3. 1 The Gen2 is rated for only 50kW output, but tested to handle 600v, and 350+A for MG2 inverter, 250+A for MG1 inverter, 360kW total. Possibly (the 3rd Gen Prius uses a separate coolant system from the engine. Remove the bolt beside the 41K subscribers in the prius community. Hardest part might be finding the drain plug for the inverter coolant. 172: Checking Harness And Connector (Inverter With Converter Assembly - PCU Fuse) Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002 Standard Resistance Tester Connection Switch Condition Specified Since these indicated a hybrid system failure, we took our 2002 Prius to the dealer for troubleshooting. I was able to reach in through the rectangular opening and touch the switch. Jacobsmess Posts: 594 Joined: Thu Mar 02, 2023 1:30 pm Location: Uk Has thanked: 298 times Been thanked: 84 times. I need some help on putting a new inverter in my 2001 Prius how do I get the old one out? I also need to know where I can buy a new inverter cooling pump. I am guessing, leave engine running, leave cap off inverter jar wait for bubbles to stop exiting, if level of inverter fluid is going down, refill to full line as needed. -lb. On some models, it may look like there’s a common radiator for both the ICE and the inverter, but the coolant passages are Sorry for your loss. NOTICE: Make sure to pull the inverter cover straight up, as a connector is connected to the bottom of the cover. 4 KB Views: 0 #7 burrito, Aug 10, 2021. Hey Guys, I have an 06 Prius that I got needing a transmission. The ONLY video I could find that illustrates this is for the Prius C inverter removal. Do not confuse with the transaxle ATF fluid drain plug which requires a 10 mm hex key socket to remove. The mechanic at the dealership said they used to use parts from totaled Prius' but after realizing that the inverter would just carry over issues from the previous car into the transplant car they stopped and now only replace with new inverters. remove cowl & wipers 3. 7. The Gen3 is also rated for only 50kW output, but tested to handle 600v, and 500+A on MG2. They told me that they I was overdue 2 things, an inverter oil and inverter coolant change and wanted to charge $355. Take the other front mount off the inverter and it gives you enough room to clamp the hoses and take the pump out. 48. I used a piece of wood 2" wide. Like Bisco said maybe call around to a few other Prius repair shops or see if they can install a used inverter. pdf File size: 515. pdf File size: 299. On my 2009 Gen2 Prius, removal of the 100Amp DC/DC fusible link was a very simple and straightforward job. Mark and drill holes in the plastic for the mounting screws and nuts. warning for the hybrid system. You might be able to use the old one over, but for about $2 a new one is good insurance. There's no reason you can't buy it and have it delivered to the shop though if they want to charge you like a grand for a used one. - Drain the > Gen 2 (2004-2009) Toyota Prius Forums > Gen 2 Prius Care, Maintenance and Troubleshooting > 2006 Inverter/Converter replacement? Discussion in ' Gen 2 Prius Care, Maintenance and Troubleshooting ' started by MonkMonkey , Oct 22, 2014 . Now, however, it has a bad inverter converter, and the Toyota dealership mechanic said it’s going to cost $4,200 to replace. (b) Check the terminal voltage . Inverter coolant did the same. 36. Then disconnect the two coolant tubes on either side of the cooler. remove front spoiler cover (w/ front spoiler) 2. My 2012 Prius C put up an over temp. 6 KB Views: 0. Jimmy hoses back on. It would go into neutral, various warning lights on such as Brake, Power Steering, ABS. Look at the fluid in the inverter coolant reservoir. 2007 Prius Inverter Failure? Discussion in 'Gen 2 Prius Care, Maintenance and Troubleshooting' started by Eric H, Jul 27, 2015. (b) Remove the inverter terminal cover from the inverter with converter assembly. taken care of for our Prius at the dealership, and so I called a local mechanic for a quote on what replacing the Inverter Coolant and Engine Coolant would cost. Read the codes and find out why you're drivability is not there It's not just the inverter pump and the pump fuse you're looking to check is the AM2 fuse It's right in the fuse box flip over the lid and look in the upper middle to right side of the lid and you'll see AM too mirror that to what you're looking at in the box and it's probably a blue 15 amp fuse AM2 if it's blown you Everything Toyota Prius! Currently private to support the proposed changes to third party apps. You'll need to remove the bottom cover of the inverter to expose the DC DC converter control board. Discussion in ' Gen 2 Prius Care, Maintenance and Troubleshooting ' started by hc167 , Sep 18, 2017 . Joined: Jul 16, 2019 Front bumper removal is necessary on Prius C? #4 ilker_t, Sep 17, 2023. I picked up a used transmission from the junkyard, and I started working on it today, but I am having a problem. Get a dedicated wrench that fits the bolt and wrap it with multiple layers of electricians tape. While some tasks can be tackled by Dr. Inverter Removal. Search Forums; 2017 Prius electric water pump removal. Doing this conversion involves the production of heat. That's 480hp out of a damned Prius inverter you can pick up for under a hundred bucks. The 2002 that I had and sold was totaled recently. Please post the DTC that your car logged; your repair invoice will probably show those failure codes. You should get a new belt and some coolant. DC to DC converter Performance Any suggestions on things to check before just replacing the Inverter Converter? Car has 371,000 miles. remove engine under cover (w/ cover) 3. 20. Note: Wire colors on the male/female side of the 32-pin "i10" connector do not match. EL9083 Replace Inverter Assembly Prius 2. Remove hybrid battery orange safety disconnect. I'm noticing on my Forums. The inverter fried 5 months later. The wrench remains with the inverter and platform. Drain the inverter/transaxle coolant by removing the 24 mm hex drain plug at the bottom of the transaxle. idk the symptoms of a bad inverter, but a prius code reader would give you the correct trouble code, not a snap on generic. PRECAUTION HINT: . Thank you for reading! Edit: Could it be the 12v? I replaced it about 5 years ago. 78 on Amazon. I don't know why the Classic inverter loop is harder to bleed or why two bleed valves are involved; I just know that it is much harder based upon personal experience. toyota. pdf File size: 268. In this DYI Auto Repair video, young mechanic Aiman will show you how to remove the inverter cover on a 2009 Toyota Prius (which is the same as model years 2 > Gen 2 (2004-2009) Toyota Prius Forums > Gen 2 Prius Care, Maintenance and Troubleshooting > Mixed Info About Inverter Pump Replacement. sorka Active Member. Haven’t seen any replies but I did manage to turn up a service manual that says I have to remove the inverter/converter assembly from the engine bay. Wearing electrically safe gloves, remove the invertor top cover. Addressing Prius inverter pump failure requires a systematic approach that begins with diagnosis and ends with appropriate repairs or replacements. if the prius won't go into drive or park, it won't recharge the hybrid battery. Code P0A94. remove inverter reserve tank assembly 7. But I hope y’all give me the answer I’d like. Please read my earlier post and do what I suggested. DIY Inverter Repair needed. it just keeps draining until it is dead. DISCHARGE FUEL SYSTEM PRESSURE HINT: . Twice. The converter in the 2017- Yup, I learned the hard way, I had a cheap battery backup ((square wave approximation of sine wave) blew out my power supply on my desktop computer, the power supply has a lifetime warranty so I got a replacement power supply with a warning from the manufacturer don't use square wave battery backup, pay a little more for a pure sine wave Generally speaking, Gen 2 Prius inverters are pretty reliable and it turns out to be the hybrid vehicle (HV) battery not playing well and causing the inverter to throw a code or two. 7,521 Satisfied Customers. Hi all, When I went to replace the engine in my 2008 Prius I found that there was no guides to removing the engine on its own through the top of the bay, only on how to remove both the engine and transaxle at the same time by dropping them out the bottom (which I didn't really see as a good idea given I lack access to a hoist, and I would prefer to wrangle an 80kg I have a 2004 Prius with 166,000 miles that, till yesterday, ran just fine. The inverter can overheat w/o coolant circulation. I realize these instructions are short, but best bet is to follow the Toyota service manual for inverter removal (this will cover the cowl/windshield wiper area removal, although this part is quite Here’s the inverter (or “Power Control Unit”, as Toyota call it) from a 2017 Prius. remove no. 2 ENGINE WIRE CAUTION: Wear insulating gloves. Depending on the dexterity of your fingers, you may also have to remove the brake-control power assembly, which is the black box bolted down beside the battery. Ramos, Aug 12, 2016. Any body got a link on the removal proceedure? I'm trying to replace a 2017 Prius electric water pump but it physically won't come out. ) However, if the OP's process encourages owners to do the inverter coolant change rather than ignoring that service procedure and hoping for the best, then that definitely adds value to the community. Was driving my 2010 Prius IV in town when I got the check engine light, yellow triangle, ABS light, and "Check Hybrid System Remove inverter and set aside CAREFULLY. I am considering fixing it myself but want to try to see if others think these symptoms sound like a failed inverter coolant pump. look at the inverter coolant in its reservoir. Process went smoothly and it seems to be working well! Reply. Listen to the sound of the inverter coolant pump when the Prius is > Gen 2 (2004-2009) Toyota Prius Forums > Gen 2 Prius Care, Maintenance and Troubleshooting > 2007 prius wont start after inverter pump damaged Discussion in ' Gen 2 Prius Care, Maintenance and Troubleshooting ' started by aswaat , Sep 30, 2014 . The video is NOT an inverter fluid change video, but it shows the drain location. The There was, for a time, some conversation about needing to remove it, or bypass it, or have power added somewhere other than the standard location on one of the Prius inverters (Damien even made/sold brass standoffs so that you could access a different point inside the inverter and connect to those instead0. remove inverter tray bracket 8. The next step is the inv W/P relay. 2010 Toyota Prius Repair Manual REMOVAL 1. SFO, sorka and Raytheeagle like this. 2 engine wire (high Is your Prius having an inverter issue? Well, we have a video just for you!In today's video, RPM Jantan, Peter Davis brings his Version 3 Toyota Prius to the > Gen 2 (2004-2009) Toyota Prius Forums > Gen 2 Prius Care, Maintenance and Troubleshooting > P0A08 P0A09 Solved via Inverter Replacement. This process will work for a 2000, 2001 and 2003 as well. saw this thread and called Toyota’s customer care line for the customer service program and the dealership near me replaced the inverter, changed my inverter AND engine coolant, all for free in 2 days. REMOVE FRONT SPOILER COVER (for Standard) DRAIN COOLANT (for Inverter) NOTICE: x Do not reuse the drained coolant because it may contain foreign objects. yjhqp enwp vbwxni ckzwiuw gtnp pzqq lknbgl fzqh ocvev tvajga